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Double-Layer Metal Composite Bars - China Suppliers & Factory for Titanium, Zirconium, and Stainless Steel Clad Materials

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Baoji Special Steel Titanium Industry Co., Ltd. is a leading manufacturer and supplier in China, specializing in high-quality metal composite materials. Our product range includes titanium-clad copper, zirconium-clad copper, stainless steel-clad copper, tantalum-clad copper, and titanium-clad aluminum, among others. We offer a variety of three-layer metal composites and composite silk materials. These innovative products feature a corrosion-resistant outer layer of titanium, zirconium, nickel, or stainless steel, encapsulating conductive materials such as copper and aluminum. As a trusted factory in the titanium industry, we strive to meet your needs with superior quality and performance.

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    Product Performance & Specification Range

    Baoji Special Steel Titanium Industry Co., Ltd. has been manufacturing metal composite material series products since 2001. After 25 years of dedicated development, we have established a complete and specialized metal composite material production line.

    Reference Standard: GB/T 12769-2015
    🔩 Substrate Materials
    Copper T1, T2, Anaerobic Copper TU1 / TU2, Aluminum, etc.
    🛡️ Clad Materials
    Titanium (Ti), Zirconium (Zr), Nickel (Ni), Tantalum (Ta), Stainless Steel (304, 316L), etc.
    📏 Clad Layer Thickness
    Conventional: 1.0 ~ 2.5 mm
    📐 Main Cross-Section Shape & Size Range (mm)
    Rectangular Width (20 ~ 150) × Thickness (6 ~ 30)
    Circle Φ 8 ~ 50
    Square 10 ~ 30
    Wire / Silk Φ 2.0 ~ 8.0
    Products can be fully customized according to customer requirements.

    Application Field Analysis

    Double-layer metal clad bar material — mainly titanium clad copper — not only ensures superior electrical conductivity but also provides strong surface corrosion resistance. It is widely used in highly corrosive conductive environments, including electrochemical processing, electroplating, electrolysis, hydrometallurgy, PCB manufacturing, electrochemical industry, water treatment, ocean engineering, and more.

    Electrochemistry and Corrosion Environment Electrode

    Electrolytic Industry:

    · Cathode Roll: Used for producing electrolytic copper foil (a key raw material for lithium batteries and printed circuit boards). The titanium layer contacts the corrosive electrolyte; the copper layer provides high conductivity and thermal conductivity — one of the most significant applications of titanium-coated copper today.

    · Other Electrolytic Electrodes: Used in the chlor-alkali industry and hydrometallurgy as insoluble anodes or special cathodes, balancing conductivity and corrosion resistance.

    · Cathodic Protection System: As an anode bed material for corrosion prevention of offshore platforms and pipelines. The titanium layer resists seawater corrosion; the copper layer enhances current distribution efficiency.

    Special Conductive / Thermal Components

    High-Performance Electronic Devices:

    · Contacts, connectors, or heat dissipation substrates (e.g., power semiconductor modules) requiring high conductivity and local corrosion resistance.

    · Some vacuum equipment requires components that are both conductive and corrosion-resistant.

    Welding and High-Temperature Tools:

    · Resistance welding electrodes, electrical discharge machining electrodes, etc. Copper provides excellent conductivity; the titanium layer prevents high-temperature oxidation or adhesion.

    Marine and Chemical Equipment

    Ship and Seawater Systems:

    · Seawater coolers, heat exchanger tubesheets, etc. The titanium layer resists seawater corrosion; the copper layer enhances heat conductivity and reduces costs compared to all-titanium components.

    Chemical Equipment:

    · Reactor linings, agitators, etc., used where both corrosion resistance and rapid heat conduction are required.

    New Energy and High Technology Fields

    Hydrogen Fuel Cell:

    · Bipolar plates or related components. The titanium layer resists the corrosive internal environment of the fuel cell; the copper layer ensures high conductivity.

    Nuclear Industry:

    · Some nuclear reactors require materials that are radiation-resistant, corrosion-resistant, and thermally conductive.

    Other Special Applications

    Decoration and Architecture:

    · The titanium surface provides aesthetic appeal and durability; the copper interior offers strength and weight reduction, suitable for high-end decoration or architectural components.

    Medical Equipment:

    · Combines the biocompatibility of titanium and the antibacterial properties of copper, suitable for special medical devices or implantable equipment (requiring strict biocompatibility verification).

    Double-Layer Metal Clad Bar Material — Conclusion

    Double-layer metal composite materials are not merely a simple "1+1." Through advanced composite technologies, they achieve functional integration and performance amplification — successfully resolving the key engineering challenge that a single metal cannot simultaneously meet the requirements of "surface corrosion resistance" and "high conductivity of the bulk." They are particularly suitable for high-end and demanding industrial environments.

    Frequently Asked Questions

    Q What is double-layer metal clad bar material?
    Double-layer metal clad bar material is a composite product made by metallurgically bonding two different metals together — typically a corrosion-resistant outer layer (such as titanium) with a highly conductive inner core (such as copper). This structure combines the best properties of both metals into a single, high-performance material.
    Q What substrate and clad material combinations are available?
    Substrate materials include Copper (T1, T2), Anaerobic Copper (TU1, TU2), and Aluminum. Clad materials include Titanium (Ti), Zirconium (Zr), Nickel (Ni), Tantalum (Ta), and Stainless Steel (304, 316L). Custom combinations are available upon request.
    Q What size and shape specifications are available?
    Available cross-section shapes include rectangular (width 20–150 mm × thickness 6–30 mm), circular (Φ 8–50 mm), square (10–30 mm), and wire/silk (Φ 2.0–8.0 mm). The standard clad layer thickness is 1.0–2.5 mm. Custom dimensions are also offered to meet specific project requirements.
    Q What are the main advantages of titanium-clad copper bar over pure titanium or pure copper?
    Titanium-clad copper combines titanium's excellent corrosion resistance (especially in aggressive chemical or marine environments) with copper's outstanding electrical and thermal conductivity. Compared to all-titanium bars, it significantly reduces cost while maintaining surface protection. Compared to all-copper bars, it dramatically extends service life in corrosive environments.
    Q Which industries most commonly use double-layer metal clad bar materials?
    The most common industries include electrochemistry and electrolysis (e.g., lithium battery copper foil production, chlor-alkali industry), hydrometallurgy, PCB manufacturing, water treatment, marine engineering, hydrogen fuel cells, nuclear energy, chemical processing equipment, and high-end architectural or medical applications.
    Q Can products be customized to meet specific project requirements?
    Yes. All products can be fully customized according to customer specifications, including material combination, cross-section shape, dimensions, clad layer thickness, and surface finish. With over 25 years of manufacturing experience and a dedicated production line, we are equipped to handle both standard and highly specialized orders.